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The Toyota Template

The Toyota Template

Phillip ledbetter (author)

114 pages, parution le 24/01/2018

Résumé

Phil Ledbetter is a passionate advocate of the Toyota Production System and the many benefits it can provide for business. He worked as a leader in management with Toyota Motor Manufacturing - KY for 16 years. As Group Leader, he learned, practiced, and taught the many elements of the TPS. He was certified as a kaizen leader where he taught other members of the management team problem solving. In his time at Toyota he was immersed in all aspects of TPS.

Phil is an accomplished teacher and conference speaker having developed classes for and taught hundreds of employees on all aspects of the Toyota Production System. Since leaving Toyota, Phil has been instrumental in the implementation of various Toyota methods in the cabinet, decorative glass, and crane fields including successful implementation of pull systems, quality systems, andon systems and 5S programs among other accomplishments. He's also been a franchised small business owner.

He has:

  • First hand, hands-on knowledge of the Toyota Production System (16 years in management at Toyota).
  • The ability to adapt TPS knowledge to the particular context.
  • Excellent problem solving skills. Passionate about true lean/TPS. .

CORE COMPETANCIES
Demonstrated expertise in the Toyota Production System, *Certified Kaizen Train-the-Trainer, *Quality Circle Advisor, *7-Step Problem Solving (A3), *Hoshin Kanri, *Heijunka, *Jidoka, *5S, *Continuous One-Piece Flow, *Visual Controls, *Standardized Work, *SMED, *Pull Systems, *Poke Yoke, *Andon, *TWI, *TPM, *Budgeting/Forecasting, *Inventory Management, *Interviewing

Chapter 1 The Problem: Distance from Toyota Chapter 2 The Predicament: Perplexing Failure Chapter 3 The Position: Plant First Chapter 4 The Purpose: Will and Skill Chapter 5 The Plan: Hoshin Kanri Chapter 6 The Property: Waste Elimination Chapter 7 The Practice: Standard Work Chapter 8 The Patois: 8-Step Problem-Solving Chapter 9 The Pattern: Flow, Pull, and Heijunka Chapter 10 The Program: Jidoka, Quality at the Source Chapter 11 The Path: The Toyota Template Chapter 12 The Proof: TPS Results Chapter 13 The Perceptions: Mental Images Chapter 14 The Post Script: Personal Matters

Many current companies are in a similar position to Toyota prior to development of the Toyota Production System regarding efficiency and culture. Many are attempting to implement a Lean system, but the failure rate is very high. The primary reasons are lack of will, lack of skill, or some combination of the two. Toyota is the benchmark for any Lean implementation -- therefore, adopting and adapting the "Toyota template" is the only way to have a real and sustainable Lean implementation. In the development of the Toyota Production System, Taiichi Ohno left a "template" of important and critical concepts/methods.

The Toyota Template explains and develops this template in an orderly and easy-to-understand fashion. The template orders the activities/concepts/methods for a successful implementation.

Fujio Cho, the first President at Toyota in Georgetown, said, "Many good companies have respect for individuals, and practice kaizen and other TPS tools... but what is important is having all the elements together as a system. It must be practiced every day in a very consistent manner, not in spurts." The tools individually aren't a system that is consistently practiced.

Ohno's primary goal was not to form a "Lean culture" -- His objective was rise to the level of US auto makers in three years and to fulfill Kiichiro Toyota's idea that parts should arrive "just-in-time." In so doing, the Lean, problem-solving culture became a byproduct. The template explains the cultural value and how it occurs. Implementation of the Toyota template will develop an efficient, Lean culture in any organization.

IllustrationsTS157.4Just-in-time systems.|Lean manufacturing.|Corporate culture.1New York (State)New YorkPhil Ledbetter.

"Drawing on his extensive experience, Phil Ledbetter shares his insights into the foundational principles of the Toyota Production System. This book will give you a deeper understanding of what has made Toyota successful and a practical application that you can use to develop your own transformation."

-Jim Garrick, Mgr. Global Operational Excellence & Process Improvement, Southeast Regional Director - AME, Shingo Prize Examiner.

"My Japanese trainers at Toyota could masterfully take a complex subject and explain it and teach it so wonderfully simple. It didn't make it any easier, but it made it possible for me to now do. Ledbetter has done just that with "The Toyota Template". He lays out the entire, and complex, Toyota Production System in a basic and understandable manner that will make it possible for you to do also. His perspective and focus on the "Just in Time", materials "Flow-Pull and Leveling" perspective is a missing component in many failed lean attempts. And his connection and integration to the "Respect for People" Culture side of the Toyota Way makes this a "must read" for any "continuous learner" of lean."

-Mike Hoseus, Former Toyota Executive and Co-author of Shingo Award Winning book "Toyota Culture".

Caractéristiques techniques

  PAPIER
Éditeur(s) Taylor&francis
Auteur(s) Phillip ledbetter (author)
Parution 24/01/2018
Nb. de pages 114
Format 241 x 207
Poids 306g
EAN13 9781138578715

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